China Supplier Laboratory Liquid to Powder spray Dryer
YC-015 Lab Spray dryer is self contained and supplied complete and ready for immediate operation. All major components are housed within a stainless steel cabinet and the unit can be used on a bench top or with an optional stainless steel stand. The system was designed to be stand by a keyboard, conducted by a colorful crystal screen of touch guidance mode , and allowed two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process . Product Description
Shanghai Pilotech Lab Spray Dryer have been applied by over 1,500 domestic customers of top universities, enterprises and research institutes including AMSS Institute of Systems Science, Tsinghua University, Shanghai Jiao Tong University, South China University of Technology, Wuhan University, Tongrentang, Xiehe Pharmaceutical, Bright Dairy, Hong Kong Polytechnic University, Harbin Pharmaceutical Group, Strong Group, General Electric (GE) Shanghai R&D Center, Jiangnan University, China Agricultural University, Zhejiang University, Tongji University and Huazhong University of Science and Technology. With firm grasp of domestic market advantage, Pilotech also vigorously expands overseas markets with equipment exported to the United States, Italy, South Korea, Singapore, Canada, Malaysia, Chile and Russia, receiving extensive praise in view of product quality.
(Model YC-015A lab spray dryer can be used for organic & water solvents, Model YC-1800 lab low temperature spray dryer can be used for thermo-sensitive materials and high carbohydrate compositions materials. Model YC-2000 lab vacuum spray dryer can be used for probiotics, enzyme and other thermo-sensitive materials. Model YC-3000 Lab spray freeze dryer is a new freeze dryer method which is faster than traditional freeze dryer. Model YC-1000 laboratory spray granulator (fluidized bed granulation) can be used for granulation and coating.) Principle
1.A menu driven microprocessor controller allows the selection of inlet temperature, airflow, automatic de-blocker frequency and pump speed. The controller features an RS 232 output for connection to a PC or datalogger and software allows the control and monitoring of all functions and printing of results.
2.The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber. At the same time an integral compressor pumps air into the outer tube of the jet which causes the liquid to emerge as a fine atomised spray into the drying chamber.
3.Heated air is blown through the main chamber evaporating the liquid content of the atomised spray. The solid particles of the material, which are normally in a free flowing state, are then separated from the exhaust air flow by a cyclone and collected in the sample collection bottle. The exhaust airflow is directed through a flexible 60 mm diameter hose direct to atmosphere or to an existing extraction system. Advantages
1.Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process . PLC controller, LCD touch panel control fascia with flow path of system. Using proface touchable interface display operation, operator can control temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
2.Spray chamber, cyclone separator, receiving tank are all made of Borosilicate glass which can resist strong acid/alk li, high temperature. It can work in a no-pollution and stable environment, and the whole process can be inspected. All the spare parts are easy to install and wash.
3.Made of SUS-316 Stainless steel. Easy operating.
4.To assure accurate temperature control and easy parameter adjusting, YC-015 applies PID.
5.A filter has been equipped to the inlet unit to prevent the sample from contamination .
6.The self-priming peristaltic pump delivers the sample liquid from a container through a small diameter jet into the main chamber to avoid secondary pollution.. To make sure the process conducted steady and smoothly, magnetic agitator is optional to make the solution well mixed.
7.Narrow size distribution of particles.
8.Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
9.The air compressor is no oil and don't pollute compress air. The power from receiving tank has a good flow. The sound is low than 60db, and following the GMP understands.
10.Supplied complete and ready for most spray drying applications.
11.Automatic de-blocking device prevents the nozzle from becoming blocked and variably controlled.
12.Equipped with air filter to remove and collect fine particle s in exhausted air. Technical Information
1.Two modes of run: Automatic-mode, and Eye-monitored mode for the purpose of easily controlling experimental process .
2.Air inlet temperature range 30ºC to300ºC.
3.Air outlet temperature range 30ºC to 140ºC.
4.Evaporation rate of water at inlet temperature of 250ºC using Standard:Approximately 1500 ml/hour~ 2000ml/hour.
5.Max. Sample feed: 2000ml/h.
6.Min. Sample : 30mL.
7.To assure accurate temperature control and easy parameter adjusting, YC-015 applies PID. Temp. Precision:±1ºC, dry cycle time: 1.0-1.5S.
8.As standard a touch screen to display temperature, airflow volume, air pressure,pump speed and de-blocker frequency.
9.Standard with 0.7 mm jet and other sizes are available as accessories.
10.Power: 3.5KW AC220V .
11.With cooling device for temperature-sensitive material (optional). Applications
Spray drying can be used in a wide range of applications where the production of a free-flowing powder sample is required. This technique has successfully processed materials in the following areas:
Beverages Flavours and Colourings Milk and Egg Products Plant and Vegetable Extracts Pharmaceuticals Heat Sensitive Materials Plastics Polymers and Resins Perfumes Ceramics and Advanced Materials
Soaps and Detergents Blood Dyestuffs Foodstuffs Adhesives Oxides Textiles Bones, Teeth and Tooth Amalgam and many others. Most solutions and suspensions can be spray dried providing that the resulting product has the characteristics of a solid material.
|4||Evaporating Capacity||1.5 to 2.0 l/h for water|
|6||Motor control|| |
|7||max. Input temperature||300°c|
|10||Spray gas||4.2m3/h, 2-5bar|
|11||Nozzle tip diameter||0.7mm standard/(0.5/0.75/1.0/1.5/2.0mm available)|
|12||Nozzle type||Two fluid nozzle|
|13||Possible particle diameter range||1-25µm|
|14||Mean Residence time||1.0-1.5 sec|
|16||Max. Sample feed||2000ml/hr|
|17||Minimum sample volume||30ml|
|18||Spray chamber material||borosilicate glass|
|19||Cyclone separator material||borosilicate glass|
|20||Receiving tank material||borosilicate glass|
|21||Body material||SUS-304 Stainless steel|
|22||Seal of cyclone/cylinder||Silicone|
|23||Compressor||Built-in oilless |
|27||Display||7-Inch LCD display for Heat, Spray, Pump, Air pressure, de-blocker frequency|
|28||Thermal protection||Blower does not stop until temp <90°c|
|30||Inert loop (for organic solvents)||Optional|
Shanghai Pilotech Instrument and Equipment Co., Ltd is a high-tech corporate enterprise specialized in manufacture and whole plant installation of laboratory research equipment and processing equipment for dairy products, juice, jam, tea drinks and lycopene. Pilotech enjoys an experienced technical service team and provides services of process design, plant layout, product formula, technology consultation and turnkey projects for new or expanded projects. Pilotech products can be found in over 1,000 universities, colleges and research institutions all over China with applications in fields such as food, biology, pharmacy, chemistry, medicine, military industry, metallurgy and mining, etc. With years of hard work and innovation, Pilotech has grown into a leading enterprise open to domestic and international markets with advanced production, testing and inspection equipment, complete varieties of product, advanced technology as well as excellent service.OUR CUSTOMERS
Our company's laboratory equipment is widely used by well-known universities in China such as Tsinghua University, Peking University Fudan University, Shanghai Jiaotong University, Hong Kong University of Science and Technology, Wuhan University, Huazhong University of Science and Technology, Sun Yat-Sen University, Zhejiang University and Nanjing University, and world-renowned companies like Coca-Cola and General Electric. It has more than 1,500 users in mainland China.